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What Are Precision ABS Injection Molding Audio Parts?
These parts are crafted using advanced injection molding techniques, where molten ABS (Acrylonitrile Butadiene Styrene) plastic is injected into meticulously designed molds under high pressure. This process yields components with consistent dimensions, intricate designs, and exceptional strength, making them ideal for various audio applications.
Advantages of Using Precision ABS Injection Molding in Audio Parts
- High Precision and Consistency: Injection molding ensures that each part is produced with tight tolerances, resulting in uniformity across all components.
- Design Flexibility: Complex geometries and intricate designs can be achieved, allowing for innovative and customized solutions tailored to specific audio requirements.
- Durability and Strength: ABS plastic is known for its robustness, providing audio parts with the resilience needed to withstand the rigors of daily use.
- Cost-Effectiveness: The efficiency of the injection molding process reduces material waste and production time, leading to cost savings without compromising quality.
Common Applications in the Audio Industry
Factory-customized precision ABS injection molding parts are integral to various audio equipment:
- Speakers: Components such as speaker cones, baskets, frames, and grilles are crafted to ensure optimal sound reproduction and minimal distortion.
- Microphones: Parts like microphone casings, diaphragms, and mounting elements benefit from precision molding to achieve superior sound quality and durability.
- Headphones: Ear cups, housings, and connectors are produced to be lightweight yet durable, delivering exceptional sound and comfort.
- Audio Connectors: Custom injection molded connectors, including jacks and plugs, are designed for precise alignment and maximum conductivity, ensuring high-quality audio transmission.
Conclusion
Factory-customized Precision ABS Injection Molding Audio Parts provide manufacturers with the tools to produce high-quality, durable, and precisely engineered components essential for superior audio performance. By leveraging these advanced manufacturing techniques, the audio industry can achieve enhanced product quality, reduced lead times, and maintain a competitive edge in the market.
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CNC Turning, CNC Milling, Laser Cutting, Bending, Spining, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding,3D Printing,Rapid Prototype,Moulds etc.
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Aluminum: 2000 series, 6000 series, 7075, 5052, etc.
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Stainlesss steel: SUS303, SUS304, SS316, SS316L, 17-4PH, etc.
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Steel: 1214L/1215/1045/4140/SCM440/40CrMo, etc.
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Brass: 260, C360, H59, H60, H62, H63, H65, H68, H70, Bronze, Copper
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Titanium: Grade F1-F5
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Plastic: Acetal/POM/PA/Nylon/PC/PMMA/PVC/PU/Acrylic/ABS/PTFE/PEEK etc.
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Anodized, Bead Blasted, Silk Screen, PVD Plating, Zinc/Nickl/Chrome/Titanium Plating, Brushing, Painting, Powder Coated, Passivation, Electrophoresis, Electro Polishing, Knurl, Laser/Etch/Engrave etc.
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±0.002 ~ ±0.005mm
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Min Ra 0.1~3.2
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CERTIFICATE
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ISO9001:2015,AS9100D,ISO13485:2016,ISO45001:2018,IATF16949:2016,ISO14001:2015,ROSH,CE etc.
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FAQ
1. Are you a manufacturer or a trading company?
We are a factory located in Shenzhen, China, with 20 years of rich experience,
covering 6000 square meters. Complete facilities, including 3D quality inspection equipment, ERP system and 40 machines. If necessary, we can provide you with material certificates, sample quality inspection and other reports.
2. How to get a quote?
Detailed drawings (PDF/STEP/IGS/DWG...), including quality, delivery date, materials, quality, quantity, surface treatment and other information.
3. Can I get a quotation without drawings?
Can your engineering team draw for my creativity? Of course, we are also glad to receive your samples, pictures or detailed size drafts for accurate quotation.
4. Can you provide samples before mass production?
Of course, the sample fee is necessary. If possible, it will be returned during mass production.
5. What is the delivery date?
Generally, the sample lasts for 1-2 weeks and the batch production lasts for 3-4 weeks.
6. How do you control quality?
(1) Material Inspection - Check material surfaces and approximate dimensions.
(2) First inspection of production - ensure
critical dimensions in mass production.
(3) Sampling inspection - check the quality before delivery to the warehouse.
(4) Preshipment inspection - 100% inspection by QC assistant before shipment.
7. After sales service team
If you have any problems after receiving the product, you can provide feedback through voice call, video conference, email, etc. within one month. Our team will provide you with solutions within a week.
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