1、 What is the specific design of non-standard machinery?
In short, it refers to the design of non-standard equipment, non-standard parts and non-standard tooling. For example, C616, C620, C630, C6125, M7475, B650, M131 and other equipment are already well-known standard equipment in the machining industry, so there are many special equipment not included in the standard equipment, which is the goal of non-standard designers.
Non standard machinery is a mechanical product that has no definite shape. Generally, it cannot be bought directly in the market, and it should be customized from the manufacturer. Machines with the same function may be different in size and shape.
In addition, non-standard equipment is also greatly affected by the user's site, and the design of equipment is often restricted by some conditions of the user.
Although there is no standard for shape, there are still standards for the design of mechanisms and parts. The specific non-standard equipment can refer to the Design Manual of Non standard Mechanical Equipment.
2、 Jobs
Non standard design work is a very hard work. First of all, you should have a good practice foundation. Turning, milling, planing, grinding, and clamping should be one or two of your meetings. Of course, the more you have, the better. Do you have no skill? With these foundations, you can not speak layman in machining. If you speak up, you can become a machining technician.
Then, you can learn the theory course, master the professional theoretical knowledge of non-standard design, such as material mechanics, theoretical mechanics, mechanical drawing, descriptive geometry, electrical fundamentals, computer introduction, etc. Of course, you can go to school first, then practice, and practice first, then study.
The non-standard design work involves a wide range of aspects. Because the nature of the profession is to solve problems in all aspects, non-standard designers are required to have a wide range of knowledge and knowledge. The more knowledge, the more effective the work, the more knowledge, the more experience, the more methods to solve problems, the faster and more accurate. (There are many examples of equipment that is not good enough to be used or scrapped.)
The prospect of non-standard design work has always been very good. The world's technological progress can not be separated from non-standard design work. In enterprises, it is the blood of the enterprise (many describe it this way). In society, it is the pioneer of technological progress, so it is also glorious to do this work. When you get an invention certificate, you feel relieved that you have made some achievements for the society to promote technological progress.
3、 Purpose of non-standard design
1. Improve product quality; 2. Improve efficiency; 3. Ensure production safety.
4、 Necessary for non-standard design
1. The necessary design manual can be downloaded electronically on the Internet. The manual is your best teacher. You can find the knowledge you want from the book. For example, if gears are required during design, the parameters for designing gears can be found in the manual. Look for the manual when you encounter problems.
2. Download some atlases of mechanical equipment for you to broaden your mind.
3. The movement track of the equipment is nothing but straight line or rotation. Grasping these mechanical principles, combined with electrical, pneumatic and hydraulic, non-standard equipment can be designed.
4. It is better to download some standard parts of cad version and put them in the design center of cad for easy pasting and use, so as to improve work efficiency.
5、 Non standard design preparation
1. Understand the purpose of the equipment. Is it processing equipment? Or test equipment? Or tooling.
Processing equipment: First, ensure the processing accuracy, and then load and unload conveniently, accurately and quickly. Test equipment: provide corresponding power, test necessary test points, how to combine with electrical, display data and read data. Fixture: how to limit the degree of freedom, loading and unloading fast and reliable.
2. On site investigation to understand relevant data
a) Relevant data of equipment, such as overall dimensions, shall comply with drawings and dimensions accordingly
b) Whether the relevant data of the equipment installation site interfere with other equipment
c) Relevant electrical data for equipment installation, voltage and power
3. Prepare some industry standards and online manufacturer's product related data, and each manufacturer will provide data such as principle and installation size to prepare for drawing.
4. Propose a plan: the feasibility report of the plan includes the following contents:
a) Efficiency and accuracy of the original equipment, and explain why they are updated or increased
b) Features of new equipment
c) Production cost, including material cost, labor cost and outsourcing processing cost
d) Cost recovery period: recover the investment within half a year and do it immediately; The investment can be recovered within one year. Including how much labor cost is reduced and the value created by improving efficiency
e) Production cycle estimation
6、 Design process
1. Sketch the design in your head, give play to your imagination, divide the equipment into several blocks, and how each block is structured and connected.
2. Draw and put ideas into drawings. First draw the general drawing, then draw the part drawing. Easy to change design and ideas.
3. For strength verification, materials can be selected directly for those with experience, and simple verification shall be conducted for those with less experience to prevent major mistakes.
4. Check the drawing, mainly to check whether the parts have interference, whether it is convenient to install, use and maintain.
5. Sort out the drawings, calculate the weight of accessories, and use it for quick quotation. The price of processed accessories can be checked according to the weight of materials × The material price is 2~3 times.
7、 Market research and inquiry
The sub components and parts of the designed products shall be inquired in the market, and the accessories shall be universal parts as far as possible to facilitate maintenance and exchange.
8、 Design advice
1. The things designed by novices are certainly not perfect. You should consult with older engineers, who will generally give you guidance to improve yourself. Those with strong sense of responsibility may be worried and unable to sleep. Everyone has come from this step. As long as you put your heart into it, there will be no problem. Even if there are mistakes, they will inevitably depend on how you make up for them.
The reason is very simple. There are few principles available. The development is also driven by the electrical industry. The effective combination of machinery and electrical, pneumatic and hydraulic systems develops. The development of new materials brings lightweight and durable benefits to machinery.
2. Mechanical principles are the same as musical notes. There are only a few, whether equipment or products, just how to match them. Look at the design of others, understand the design concept, and apply it to your own design. This is not called plagiarism, but application.
3. The designed items must be convenient for maintenance, as small as whether there is a place for the wrench, but it is really impossible to use the hexagonal socket bolt. It is convenient for processing, and processing problems should be considered during design, for example, do not drill holes on the arc surface as much as possible, if it is necessary to drill or pass through the center, or first process the platform and then drill holes.
4. After the first design draft comes out, it must be optimized. Is there a simpler way or more advanced parts to replace it. For example, electric flat cars should be built with DC and AC drives. AC drives are not very safe, and there are electric lines for transmission. The DC cost is high. Rectifiers should be provided, but batteries can also be used.
The speed of the flat car is required to be very low, 60m/min, and the number of revolutions of the motor is very high, so the gearbox is usually used to change the speed. However, the speed of the DC brushless motor can reach 40r/min through online learning, so that the gearbox is not needed, investment is reduced, failure points are reduced, and maintenance costs are reduced. This is innovation.