Brief: Discover how CNC milling machine processing graphite plays a pivotal role in electrode manufacturing. This video highlights the precision and technology behind surgical instrument CNC manufacturing, ensuring life-saving medical devices meet global standards.
Related Product Features:
Biocompatible materials like 316L stainless steel, titanium, and cobalt-chrome alloys ensure safety and compatibility.
Achieves dimensional precision with tolerances within ±0.005 mm for critical surgical instruments.
High repeatability ensures consistent performance across batches, such as 5,000 hemostats.
Utilizes 5-axis machining centers for complex geometries like arthroscopic shavers in a single setup.
Swiss-type lathes are employed for precision in long, slender instruments like guide wires.
Secondary operations include deburring, electropolishing, and passivation per ASTM A967 for enhanced corrosion resistance.
Inspection and validation include CMM measurement, microhardness testing, and visual checks under 50x magnification.
Emerging trends like additive + subtractive hybrid machining and AI-driven quality control enhance efficiency and precision.
Faqs:
What tolerances are achievable in CNC machining for surgical tools?
Typical tolerances are ±0.005 mm, but with process optimization, ±0.002 mm is possible.
Which surface finishes are required for surgical-grade instruments?
An Ra ≤0.2 µm with electropolishing and passivation is standard for smooth tissue contact surfaces.
How does CNC machining compare with forging or casting for instruments?
CNC machining provides tighter tolerances and repeatability, while forging is often used for initial material efficiency before CNC finishing.