5 Axis CNC Machining Milling Parts 3D Printing Aluminum Anodizing
Design Consideration for Milling:
When designing parts to be CNC milled, there are several tips to keep in mind:
(1)CNC milling machines are capable of precision so try to use this to your advantage
(2)Avoid deep pockets which are difficult to machine
(3)Sharp inside corners are often difficult so consider using a radius
(4)Apply chamfers to the top edges to reduce sharpness and improve appearance.
(5)Apply filters to the bottom of pockets to reduce the possibility of stress fractures if the component is under stress.
(6)Thin walls and other flimsy shapes can be difficult to machine as they may not hold up against the pressure of the cutting action.
(7)Try to create shapes that do not have complex curves in more than one axis – as it may be difficult to hold during machining.
Advantages of CNC Milling:
CNC milling has a number of advantages over other manufacturing processes. Can produce quality parts of almost any shape or form Cost-effective machining for prototyping and short runs High dimensional tolerances are possible Smooth finishes can be achieved Can produce identical parts repeatedly Milling machines can operate at high speeds, producing parts quickly. A single machine can produce a wide variety of part shapes and sizes milling can be applied to many materials, including metals, plastics, and composites.CNC machines can be programmed using computer-aided design (CAD) software, which makes it easy to create and change designs.
Details:
Service | CNC Turning, CNC Milling, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding |
Materials | Aluminum: 2000 series,6000 series,7075,5052 etc. |
Stainless steel: SUS303,SUS304,SS316,SS316L,17-4PH etc. | |
Steel: 1214L/1215/1045/4140/SCM440/40CrMo etc. | |
Brass: 260, C360,H59,H60,H62,H63,H65,H68,H70,Bronze,Copper | |
Titanium: GradeF1-F5 | |
Plastic: Acetal/POM/PA/Nylon/PC/PMMA /PVC/PU/Acrylic/ABS/PTFE/PEEK etc. | |
Surface Treatment | Anodize, Bead blasted, Silk Screen, PVD Plating, Zinc/Nickle/Chrome/Titanium Plating, Brushing, Painting, Powder Coated, Passivation, Electrophoresis, Electro Polishing, Knurl, Laser/Etch/Engrave etc. |
Tolerance | +/-0.002~+/-0.005mm. |
Surface Roughness | Min Ra0.1~3.2 |
Drawing Accepted | STP, STEP, LGS, XT, AutoCAD(DXF,DWG), PDF, or Samples |
Lead Time | 1-2 weeks for samples,3-4 weeks for mass production |
Quality Assurance | ISO9001:2015, SGS, RoHs, TUV |
Payment Terms | Trade Assurance, TT/PayPal/West Union |
FAQ:
Q: What's the MOQ?
We can accept low quantities.
Q: Can I get a sample for the check?
Yes, just need the sample cost, and we will return it back in mass production.
Q: What if I want custom a part but I can't draw?
We can also offer design services as long as you tell us all your requirements.
Q: I want to keep our design secret, can we sign an NDA?
Sure, we can sign the NDA before you send the drawing.
Q: How do you ship the goods and how long does it take to arrive?
A: We usually ship by DHL, UPS, FedEx or TNT. It usually takes 3-5 days to arrive. Airline and sea shipping is also optional.
Q: How to proceed with an order?
A: Firstly let us know your requirements or application. Secondly, we quote according to your requirements or our suggestions. Thirdly customer confirms the samples and places a deposit for a formal order. Finally, we arrange the production.
Q: Do the products of all the colors are the same with the same surface treatment?
A: No. about powder coating, the bright color will be higher than white or gray. About the Anodizing, colorful will be higher than silver, and black higher than colorful.