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Shenzhen precision parts processing encountered difficult to process how to solve the material?

February 10, 2023

Shenzhen precision parts processing there are materials good processing, some materials are difficult to process, like stainless steel, heat-resistant steel, titanium alloy are difficult to process materials, but these materials have many advantages due to its wide range of applications in the machining industry, used to manufacture a variety of precision parts. Based on these circumstances, higher requirements are put forward for cutting and machining technology.

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As we all know, there are two main ways to achieve precision parts processing in Shenzhen: one is to use high precision machine tools, such as CNC lathes, milling machines, etc., to achieve precision machining; the other is to explore new processing technology on the basis of traditional processing, improve the processing properties of materials, improve the precision and efficiency of precision mechanical parts processing.

 

In ordinary cutting, accompanied by chip formation, due to the extrusion and friction between the chip and the tool, will inevitably produce larger cutting forces, higher cutting temperatures, so that the tool wear and produce harmful phenomena such as cutting vibration, but cutting vibration also has its beneficial side: cutting power can be reduced by 15-30% under certain conditions, chip shrinkage is significantly reduced, improving the formation conditions of cutting, get broken chips, etc.

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Based on this idea, a new cutting method - vibration cutting, vibration cutting is by applying some kind of regular and controlled vibration on the cutting tool, so that the cutting speed and depth of cut change periodically, so as to get a special cutting effect method. Vibration cutting changes the spatial-temporal conditions between the tool and the material of the precision parts to be processed, thus changing the mechanism of precision machining, to reduce the cutting force, cutting heat, improve the quality and efficiency of processing.