The precision mold accessories have the following requirements:
1. Cold and hot fatigue resistance
Some moulds are heated and cooled repeatedly during the working process, which makes the surface of the mould cavity subject to tensile and pressure variable stress, causing surface cracking and peeling, increasing friction, hindering plastic deformation, reducing dimensional accuracy, and thus leading to mould failure. Cold and hot fatigue is one of the main forms of failure of hot working dies. Such Dongguan precision die accessories should have high cold and hot fatigue resistance.
2. Strength and toughness
Most of the working conditions of Dongguan precision die fittings are very bad, and some of them often bear a large impact load, which leads to brittle fracture. In order to prevent sudden brittle fracture of die parts during operation, the die shall have high strength and toughness.
The toughness of the die mainly depends on the carbon content, grain size and microstructure of the material.
3. High temperature performance
When the working temperature of the die is higher, the hardness and strength will decrease, leading to early wear or plastic deformation of the die and failure. Therefore, the die material should have a high tempering stability to ensure that the die has a high hardness and strength at the working temperature.
4. Corrosion resistance
When some molds, such as plastic molds, are working, due to the presence of elements such as chlorine and fluorine in the plastic, they decompose and release strong corrosive gases such as HCI and HF after being heated, which erode the surface of the mold cavity, increase its surface roughness, and aggravate wear failure.
5. Fatigue fracture performance
In the working process of Dongguan precision die fittings, fatigue fracture often occurs under the long-term effect of cyclic stress. Its forms include low energy multiple impact fatigue fracture, tensile fatigue fracture, contact fatigue fracture and bending fatigue fracture.
The fatigue fracture performance of the die mainly depends on its strength, toughness, hardness, and the content of inclusions in the material.
