China Shenzhen Perfect Precision Product Co., Ltd. company news

From the Internet era towards the Internet of things era, precision machining industry have experienced digitalization, information technology transformation and upgrading, many mechanical parts processing transformation and upgrading has made initial results. As the traditional manufacturing industry in the future development, inseparable from digitalization, information technology, more inseparable from the intelligent. And intelligence, in the innovation of the precision machining industry has a special significance, can be said from the transformation and upgrading of parts processing manufacturing. The past five years, China's parts processing manufacturing industry is the outbreak of the period, but also the outbreak of China's manufacturing to the world market in a comprehensive manner. During this period, the number of precision machinery processing manufacturing enterprises, output value are growing rapidly, the compound annual growth rate of China's precision machinery processing industry continues to hit a new high.   Whenever the industry is hot, all kinds of capital are scrambling to get in. Parts processing manufacturing industry competition is fierce, which requires precision mechanical parts processing plant to further release capacity in order to improve the competitiveness of precision machining in the new market situation. To this end, precision mechanical parts processing plants around the world are increasing the efforts of intelligent upgrading and transformation, only to be one step faster in the market, to seize more market opportunities. With the precision machining industry, new technologies, new policies and so on to promote the old kinetic energy will gradually to the new kinetic energy conversion, precision mechanical parts processing plant gradually to the "new manufacturing" change. Shenzhen, for example, many leading manufacturing enterprises in the field of intelligence has considerable capital investment, in different degrees to achieve innovative breakthroughs. For example, in the field of industrial 5G, intelligence and other key driving technologies of the industrial Internet, Industrial Fulian has made a series of breakthroughs, including edge computing servers, 5G communication gateways, intelligent data centers and high-performance computing, becoming a major force to promote the qualitative change of China's parts processing manufacturing.

In the process of precision machining, the locking and running guide of the column is important. Hold the rail pressure plate for X-axis, Y-axis, V-axis locking, are bolted to the upper chassis. Its working part is a movable copper piece that can be hydraulically jacked up, floating on the inside of the clamp that holds the outside of the rail, when the operator of the precision mechanical parts processing plant stops the use of the axis in the control machine panel, the oil supply system immediately moves to hit the high-pressure oil, the key part of the locking is the copper piece, the middle of the high-pressure oil jacked up and the rail tightly fit together and brake locking. Because its two ends are connected with the clamp, so it will not fall off even if it is the side cubic direction of the Y axis. In precision machining, for the hydrostatic system, are locked by hydraulic pressure, it and the hydrostatic system using the same oil pump, the use of shunt and solenoid valve control. When the operator of the precision machining parts processing plant starts this axis, the CNC system outputs a signal to the solenoid valve action to close the high-pressure oil supply and hold the rail pressure plate to loosen the rail so that the axis can run. When the parts processing operator cancels the operation of the axis, the system will automatically output a signal to control the solenoid valve to turn on the high-pressure oil and lift the copper plate to hold on the rail and lock the axis.

In the actual CNC machining custom, we will often find with a large tool plate milling surface, on the axis of the amount is not large, but the front half of the circle blade also under the chip and the back half of the circle blade simply can not scrape, or the front half of the circle blade after walking, the back half of the circle blade is still crazy cutting (cutting huge amount is not in the scope of this discussion), that is, the tool plate end face and X axis is not perpendicular, that is, the Z axis and X axis is not perpendicular, which in milling large plane around When receiving the knife is very obvious, the two knives in the middle of the receiving print is difficult to accept, and the usual precision mechanical parts processing method to test the spindle, is to use the X axis to pull out a straight vertical surface, and then the spindle on the sticky table wheel large circle, and then come up with the diameter distance within the table pressure difference, often qualified, how can this be explained? In CNC machining custom, this is the wedge plate problem, imagine the table pressure data played in the static state, is in the transmission gear unloading, holding rail pressure plate holding dead state to play out. And CNC precision machining is the exact opposite, is driven by the transmission wheel column chassis running, holding the rail pressure plate completely loose under the circumstances. The operation of the chassis is affected by the different static pressure on the contact surface of the guide rail, including the horizontal guide rail and lateral line guide rail in two ways, which causes different friction in each part, the chassis has a twisting force when running, thus affecting the spindle above the deviation in verticality. Under normal circumstances, as long as the static pressure in each place is adjusted to the same, in the shunt of the static pressure pipeline, each pipeline has a connection out of the pressure gauge interface. If the problem cannot be eliminated, the position or thickness of the wedge plate should be adjusted.    

Precision machining cannot be done without tools, and it can be said that tools are the lifeline of precision parts machining. Many CNC machining process, have made the requirements for the tool. Without a good tool, mechanical parts processing plant almost inch hard to move During the machining of precision parts, tools are often changed. But for cost reasons, it is not possible to replace the tools at will. For precision machining operation employees, it becomes a professional skill to push to the excellent condition and service life of the tool. In the automatic processing process, the need to use the ear to listen to the sound of cutting, in the cutting process, it is necessary to stop on time to inspect or touch the tip of the tool, according to the surface brightness analysis whether to replace!   In addition, skilled precision machining operation employees must be able to select the corresponding tool according to the material characteristics. The choice of tool is matched according to the material of precision parts processing. When processing the material relatively hard workpiece, should be selected with rigid control, tool tip large tool to hard against hard, must be when the corresponding hardness of the tool, the machine should also be selected with low speed, slow feed, less back eating and other principles to debug. By the same token, when processing materials against soft precision parts processing, such as nylon rods, aluminum, copper and other materials, the process of precision machining may wish to elevate the speed, feed, back eat knife amount, and should choose the appropriate alloy knife! If when the feed is too slow, it will cause squeezing slag, to the workpiece winding, not crushing slag, or have other unexpected situations, which will greatly affect the efficiency and character!   In the process of precision machining, if the tool selection is not right, it will cause the instability of precision machining, and affect the efficiency of other CNC machining processes, but also can not do good quality, so the choice of tools is very important!

Today when I saw the action plan on my own label, I inadvertently saw the mission of our precision machining factory - let our company staff and customers grow together and realize their dreams together. Suddenly I was thinking, why would I use this phrase as the mission of precision aluminum parts machining in the first place? It dawned on me that win-win processing is the best mode of cooperation with customers. We grow together with customers, customers make money, the processing factory also make money. We and the customer is a common system, only we all win, in order to form a good cycle. Precision aluminum parts processing cooperation, is a mutual promotion process. Our precision machining factory, when it was first established, was also a small processing plant. The chairman is also from an obscure precision aluminum parts processing employees into a company's boss. After more than 10 years of processing accumulation, many domestic and foreign customers trust, so that we Shenzhen precision machining factory to today. Our company staff really do grow together with customers and realize their dreams together. The goal of our precision aluminum parts processing is to help customers win in the competition. Shenzhen precision machining plant to customers to make high-quality processing products, customers are in competition with others, more convincing, more bottom. Customer success, we have the value of Shenzhen precision machining factory, which is also our company's vision, which is also our company platform to achieve the mission. Win-win, is the common goal of you and me, is the processing we have to work together.   So, when you have friends around you who need precision aluminum parts processing, you may want to introduce to the Shenzhen precision machining factory, so you can not only help him find a good processing partner, but also to make their own network more extensive.

In the field of high-precision parts machining customization, Shenzhen has a lot of aluminum parts machining and stainless steel machining factory in order to adapt to the development of the times, began to explore the transformation of intelligence, has made initial results. In the process of transformation and upgrading, high-precision parts machining customization industry has achieved consensus that standardization is the basis of high-precision parts machining customization automation, but also the premise of aluminum machining and stainless steel machining intelligence. Domestic high-precision parts processing custom enterprises are lamenting the high degree of automation in the automotive industry, why the car so complex products can be, and aluminum parts processing and stainless steel processing industry such simple products can not, an important reason is the standardization of high-precision parts processing custom. The automotive industry generally adopted a common platform, common parts and other strategies to greatly reduce the cost of components. The former whole vehicle for parts production, adjusted to the method of production of the whole vehicle according to the parts, that is to say, standardized high-precision parts machining customization to achieve mass production, successfully reduce the cost.   Most of the domestic high-precision parts processing custom enterprises do not pay attention to, or do not realize the importance of standardization. For example, simple aluminum parts processing, stainless steel processing there are dozens of hundreds of specifications, the cost of parts is high. From the beginning of high-precision parts processing custom R & D is completely uncontrolled, the development of a new product, the arbitrary addition of new parts, processing plants lack a high-precision parts processing custom standardized processes as well as product database. High-precision parts processing custom standardization, of course, also includes standardized operational processes and operating methods, with standardization, high-precision parts processing custom automation can be developed accordingly, assuming that the parts are ever-changing, the mode of operation is not fixed, aluminum processing and stainless steel processing enterprise automation will be difficult to achieve, even if the realization of the cost is also very high.

Many companies need custom high precision parts machining services for newly developed products, and make models to verify them during the development process. High-precision parts machining customization is mainly used to test the rationality of the product structure, as well as the use of experience. Aluminum parts processing, stainless steel processing products for the accuracy of the requirements are very high, but how to choose a small error high-precision parts processing custom manufacturers, for customers is a test. We know that only professional high-precision parts processing custom manufacturers, the production of aluminum parts processing or stainless steel processing, or copper products processing, not only high precision, but also small errors. Only this kind of service can make the development of new products can be perfected, in order to seize the first opportunity in the market competition. For high precision requirements of aluminum processing, or stainless steel processing, customers should look for a high-precision parts processing equipment advanced custom manufacturers, technology is a must. In the current high-precision parts processing custom suppliers, many families are choosing ordinary processing equipment, stainless steel processing, aluminum processing accuracy is imaginable. And our precision up to 0.01mm, is because the use of five-axis machine processing, which is a lot of small factories can not afford to invest in equipment.    

In recent years, China's precision machinery parts processing industry by the domestic and international economic environment, the situation is relatively depressed. Therefore, the transformation and upgrading of precision machinery processing plant is of great significance and imminent. As long as the majority of parts processing manufacturers adhere to the direction of sustainable development, take the transformation and upgrading of the development path, will certainly be able to China's precision machinery parts processing industry bigger and stronger, to achieve the parts processing industry from production to production service-oriented transformation, from rough management to lean management, from low-end manufacturing to high-end manufacturing transformation. First, the realization of human-machine interaction technology. Precision machinery processing plant must increase the application of industrial robots, including the mutual coordination of machine and human, improve human-machine safety, driving comfort, simplify the operator's operating procedures for precision mechanical parts processing, facilitate the maintenance of parts processing technology, improve the working conditions of the operator, etc.   Second, the realization of intelligent technology. Increase the application of intelligent parts processing technology, including network-based and fieldbus equipment interconnection, automatic identification and communication of equipment and materials, precision machinery processing plant operating business digital model and corresponding information system, etc.   Third, the realization of precision mechanical parts processing modular design. Actively use modular design technology, and strive to a few modules composed of as many parts processing, and to meet the requirements on the basis of precision mechanical parts processing products to improve the accuracy, stable performance, simple structure, low cost, and the module structure, the link between the modules should be as simple and standardized. In this trend, precision machinery processing plant should be increased through increased investment in science and technology, improve the performance and quality of parts processing products, get rid of homogenization dilemma, in order to take the initiative in the increasingly fierce market competition. The improvement of this situation, will also objectively promote the level of precision mechanical parts processing technology in China, the competitiveness of independent brand parts processing enterprises have been enhanced.

Nowadays, the degree of automation of China's mechanical parts processing industry is developing, and the automotive precision mechanical parts processing industry is developing from one-piece resistance welding to robot resistance welding. In the background of global intelligent mechanical parts processing 4.0 concept, Chinese precision mechanical parts processing factory will soon launch its own intelligent mechanical parts processing 4.0 plan to accelerate the promotion of China's precision mechanical parts processing industry upgrade.   Precision lathe processing experts pointed out that the upcoming general trend of precision mechanical parts processing intelligent upgrade will certainly accelerate the demand for intelligent mechanical parts processing welding equipment, forming a larger market development space, there is a technical basis for the precision machinery processing plant should be laid out in advance. In the field of precision machinery processing, non-standard processing, aluminum processing, aluminum parts processing, stainless steel processing to sheet metal processing and other precision machinery processing plant should be given the corresponding opportunities.   In the automotive mechanical parts processing production process, welding is the most critical link, but also the most core CNC parts processing technology. Many precision parts processing enterprises in the four major automotive process investors, welding accounts for 40-60% of the total investment. With the expansion of precision mechanical parts processing of new energy vehicles, the continuous renewal of models, welding system integration network, automation and the introduction of China's "Made in China 2025", vigorously promote the majority of precision mechanical parts processing plant automation, networking, intelligent transformation and upgrading, prompted the intelligent welding industry in the field of mechanical parts processing in China has ushered in rapid development. Mechanical parts processing intelligent welding industry chain downstream is divided into: automotive manufacturing, household appliances, electrical equipment, etc.. These hardware parts processing fields have high requirements for the stability, durability and flexibility of welding equipment, and are often determined by the ability to provide a full set of intelligent welding solutions when choosing a cooperative precision machining plant.

In competition with Western mechanical parts processing enterprises, our precision mechanical parts processing factory products are always less confident. With the end of the trade friction between China and the United States, our precision parts processing market must be completely open, no longer will there be government subsidies, the majority of precision mechanical parts processing plant must solidify the CNC parts processing technology base, breakthroughs in the weak link of precision car turning processing, usher in the leapfrog development of precision machinery processing. For a long time, China's precision mechanical parts processing industrial structure is unreasonable, to enhance the competitiveness of precision machining products, we must optimize the institutional environment. We know that the reasons for the current plight of China's precision mechanical parts processing industry is relatively complex, both mechanical parts processing industry structure is unreasonable, precision lathe processing capacity disorderly expansion and other industrial development is bound to experience problems, but also by the side effects of the impact of Western precision parts processing enterprises, and CNC lathe processing structure reform is not in place, but also improper intervention by the management, and so on.   For example, in the non-standard processing, aluminum processing, stainless steel processing, sheet metal processing and other fields, the inability to enter, the retreat but can not retreat. The reasons for this, both the technical level factors; there are also institutional factors, such as market access barriers, market segmentation, etc.. In this case, precision mechanical parts processing industry associations to better play its active and effective role. At the same time, precision machining product quality problems, service system to be further improved.   For example, when an international precision lathe machining company introduces a machine tool to be applied in their own production line, they will eliminate the customer's concern by providing a way to integrate from precision lathe machining design to production, especially to commission the production line. When a precision lathe machining customer delays investment because of capital, they provide attractive financing services for the customer. Chinese precision machining companies are still relatively new and weak in these aspects.