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Machining is divided into 7 methods, which ones do you know?

1): rapid prototyping technology, that is, 3D printing technology This technology is a new type of processing technology in the current manufacturing industry. You only need to program in front of the computer, and then install the materials, and the printer will work automatically until the product is completed. The advantage is that the product can achieve a 100% utilization rate, which is called green manufacturing. The disadvantage is that the machine itself is relatively expensive, and the material itself is also unique. Not all metals can be used as printing materials, and most plastics are currently used. a little.   2)CNC machine tool manufacturing CNC machine tools are processed by CAM, CAD and other processing software. You need to program, process, and discharge materials. You still need people to watch, but the degree of automation is still relatively high.   3): robot processing and manufacturing Robots have good prospects in the future industry, and it will be very powerful if they can be done well, but the current technology is up to the processing of robots. The processing system, this method is very useful at the current stage.   4)computer-aided processing The birth of the computer is a huge advancement from human manual processing to mechanical processing. Applying computers to machining can really reduce manpower and material resources. The precision of processing has been improved, and there is still a great prospect for development.   5): 3D software virtual manufacturing There is a lot of 3D software in reality. If you use them well, you can draw the product you need on the computer, and perform simulation analysis, movement, cutting, processing, etc., especially for some precision parts. If it is particularly small, it is difficult to realize cutting and manufacturing. Only after the actual situation after processing and processing motion simulation is done safely through 3D software, can special instruments be used for preparation and processing. T6): Intelligent Manufacturing The so-called intelligent manufacturing system is a human-machine integrated intelligent system composed of intelligent machines and human experts. It can perform intelligent activities such as analysis, reasoning, judgment, conception and decision-making during the manufacturing process. Compared with the traditional manufacturing system, the intelligent manufacturing system has the following characteristics: 1 self-discipline ability 2 man-machine integration 3 spiritual mirror technology 4 self-organizing ability and super flexibility 5 learning ability and self-optimization ability 6 self-healing ability and strong adaptability. 7): computer integrated manufacturing Computer Integrated Manufacturing (CIM) is a manufacturing technology and manufacturing system in the environment of computer-supported information technology. It generally includes four application subsystems and two support subsystems. The four application subsystems are the management information system, engineering design system, quality assurance system, and manufacturing automation system. The two supporting subsystems are the database system and the communication network system.

2023

05/05

What are the conventional technical requirements for workpieces in machining

There are many types of workpieces in machining, and there are many processing methods. Different types of workpieces have different processing methods and technical requirements. Let's talk about what is there.   1) Requirements for processing cutting parts 1. Parts should be inspected and accepted according to the processing procedure, and can only be transferred to the next procedure after passing the inspection of the previous procedure. 2. The processed parts are not allowed to have burrs. 3. The finished parts should not be placed directly on the ground, and necessary support and protection measures should be taken. Defects such as rust, moth, bumps and scratches that affect performance, life, or appearance are not allowed on the processed surface. 4. Roll the finished surface, and there must be no peeling after rolling. 5. There should be no scale on the surface of the parts after heat treatment in the final process. Finished mating surfaces and tooth surfaces should not be annealed 6. The surface of the processed thread is not allowed to have defects such as black skin, bumps, chaotic buckles and burrs.   2) Requirements for processing forgings 1. The nozzle and riser of the forging should have enough removal to ensure that the forging has no shrinkage cavity and serious deflection. 2. Forgings should be forged on a forging press with sufficient capacity to ensure that the inside of the forging is fully forged. 3. Forgings are not allowed to have cracks, folds and other appearance defects that affect the use that are visible to the naked eye. Local defects can be removed, but the cleaning depth should not exceed 75% of the machining allowance, and the defects on the non-machined surface of the forging should be cleaned up and transitioned smoothly. 4. Forgings are not allowed to have white spots, internal cracks and residual shrinkage cavities.   3) Requirements for welding parts processing 1. Defects must be completely removed before welding, and the groove surface should be smooth and smooth without sharp corners. 2. The defect area of the weldment can be removed by shoveling, grinding, carbon arc gouging, gas cutting or mechanical processing. 3. Dirt such as sticky sand, oil, water and rust within 20mm around the welding area and the groove must be thoroughly cleaned. 4. During the whole process of welding, the temperature in the preheating zone shall not be lower than 350°C. 5. When conditions permit, weld in a horizontal position as much as possible. 6. When repairing welding, the electrode should not swing too much laterally. 7. During surface surfacing welding, the overlap between weld beads shall not be less than 1/3 of the weld bead width. The weld meat is full, and the welding surface has no burns, cracks and obvious nodules. 8. The appearance of the welding seam is beautiful, without defects such as meat biting, slag addition, pores, cracks, and splashes; the welding wave is uniform.   Fourth, casting processing requirements 1. Cold shuts, cracks, shrinkage cavities, penetrating defects and serious incomplete defects (such as under-casting, mechanical damage, etc.) are not allowed on the surface of the casting. 2. The castings should be cleaned without burrs and flashes, and the risers on the non-processing surface should be cleaned flush with the surface of the castings. 3. The characters and signs on the non-processed surface of the casting should be clearly identifiable, and the position and font should meet the requirements of the drawing. 4. The roughness of the non-machined surface of the casting, sand casting R, is not greater than 50μm. 5. Castings should be cleared of pouring risers, flying spurs, etc. The residual amount of the gate riser on the non-processed surface should be leveled and polished to meet the surface quality requirements. 6. The molding sand, core sand and core bone on the casting should be cleaned. 7. For castings with inclined parts, the dimensional tolerance zone should be arranged symmetrically along the inclined plane. 8. The molding sand, core sand, core bone, succulent, sticky sand, etc. on the casting should be smoothed and cleaned. 9. The right and wrong type, the casting deviation of the boss, etc. should be corrected to achieve a smooth transition and ensure the appearance quality. 10. Wrinkles on the non-machined surface of the casting, the depth is less than 2mm, and the spacing should be greater than 100mm. 11. The non-processed surface of the machine product castings needs to be shot blasted or roller treated to meet the requirements of cleanliness Sa2 1/2 level. 12. Castings must be water toughened. 13. The surface of the casting should be flat, and the gate, burr, sticky sand, etc. should be cleaned. 14. Castings are not allowed to have casting defects such as cold shuts, cracks, and holes that are harmful to use.

2023

05/05

Interpretation of blow molding process knowledge

1. Injection stretch blow molding Injection stretch blow molding technology is currently more widely used than injection blow molding. This blow molding method is actually injection blow molding, but the axial stretch is increased, which makes blow molding easier and reduces energy consumption. Injection stretch blowing can process a larger volume of products than injection blowing, and the volume of the blown container is 0.2~20L. The working process is as follows: ① Inject the parison first, the principle is the same as ordinary injection molding. ② Transfer the parison to the heating and temperature adjustment process to make the parison soft. ③ Go to the pull-blow station and close the mold. The push rod in the core stretches the parison axially, and at the same time blows air to make the parison stick to the mold wall and cool down. ④ Go to the de-molding station to pick up the parts. In addition, extrusion stretch blow molding is also very commonly used, even more widely used than injection stretch blow molding. Unlike injection stretch blow molding, the molded parison is formed by extrusion, with residual material and flash, and no injection stretch blow molding. Blowing precision is high. Whether it is injection blow molding, injection stretch blow molding, or extrusion blow molding, it is divided into one-time molding and two-time molding processes. The one-time molding method has a high degree of automation. The clamping and indexing system of the parison requires high precision and low equipment cost. high. Generally, most manufacturers use the double molding method, that is, the parison is first formed by injection molding or extrusion, and then the parison is put into another machine (injection blow machine or injection stretch blow machine) to blow out the finished product, and the production efficiency is high.   2. Extrusion blow molding Extrusion blow molding is the most widely used plastic blowing method in blow molding. It can process a wide range of products, from small products to large containers and auto parts, aerospace chemical products, etc. The processing process is as follows: ① First melt and knead the rubber material, and the melt enters the machine head to become a pipe condition parison. ② After the parison reaches the predetermined length, the blow mold is closed and the parison is sandwiched between the two halves of the mold. ③Blowing air, blowing air into the parison, inflating the parison, and then forming it close to the mold cavity. ④ cooling products. ⑤ Open the mold and take away the chilled product.   3. Injection blow molding: Injection blow molding is a molding method that combines the characteristics of injection molding and blow molding. At present, it is mainly used in beverage bottles and medicine bottles that require high-blowing precision, as well as some small structural parts. ① At the injection molding station, the parison is injected first, and the processing method is the same as that of ordinary injection molding. ② After the injection mold is opened, the mandrel together with the parison moves to the blow molding station. ③ The mandrel places the parison between the blow molds and closes the molds. Then, compressed air is blown into the parison through the middle of the mandrel, inflated to make it close to the mold wall, and allowed to cool. ④ The mold is opened, and the mandrel is transferred to the de-molding station. After the blow molding is taken out, the mandrel is transferred to the injection station for circulation.   Injection blow molding has the following advantages and disadvantages: Advantages: The strength of the product is relatively high and the precision is high. There is no seam formed on the container, and no trimming is required. The transparency and surface finish of the blow-molded parts is better. It is mainly used in hard plastic containers and wide-mouth containers. Disadvantages: The equipment cost of the machine is very high, and the energy consumption is large. Generally, only containers with relatively small volumes (below 500ml) can be formed, and containers with complex shapes cannot be formed, and it is difficult to form oval products.

2023

05/05

The "four fires" of the overall heat treatment process

(1) normalizing   1) Definition of normalizing: Normalizing, also known as normalization, is to heat the workpiece to Ac3 (Ac refers to the final temperature at which free ferrite is completely transformed into austenite during heating, generally between 727°C and 912°C ) or Acm (Acm is the critical temperature line for complete austenitization of hyper eutectoid steel in actual heating) above 30~50°C, after holding for a period of time, take it out from the furnace and cool it in the air or by spraying water, spraying or blowing Metal heat treatment process. 2) The purpose of normalizing: ①Remove the internal stress of the material; ②Increase the hardness of the material. 3) The main application ranges of normalizing are ① used for low carbon steel; ② used for medium carbon steel; ③ used for tool steel, bearing steel, carburizing steel, etc.; ④ used for steel castings; ⑤ used for large forgings; ⑥ for ductile iron.   (2) Annealing   1) Definition of annealing: It refers to slowly heating the metal to a certain temperature, keeping it for a sufficient time, and then cooling it at an appropriate speed (usually slow cooling, sometimes controlled cooling). 2) The purpose of annealing: ① reduce hardness, improve machinability; ② eliminate residual stress, stabilize size, reduce deformation and crack tendency; ③ refine grain, adjust structure, eliminate structure defects; ④ uniform material structure and composition, improve Material properties or tissue preparation for later heat treatment. 3) The main application range of annealing: ①Complete annealing is mainly used for castings, forgings and weldments of hypereutectoid steel to eliminate structural defects, make the structure thinner and uniform, and improve the plasticity and toughness of steel parts; ②Incomplete annealing is mainly used for forging and rolling of medium-carbon and high-carbon steel and low-alloy structural steel, which makes the grains thinner, reduces hardness, eliminates internal stress, and improves machinability; ③Spheroidizing annealing is only used for The medium annealing method of steel, in which medium carbon steel and high carbon steel have low hardness, good machinability, and large cold deformation ability; The residual stress in the medium stabilizes the size and shape of the workpiece, and reduces the deformation and crack tendency of the parts during cutting and use.   (3) Quenching   1) Definition of quenching: a metal heat treatment process in which a metal workpiece is heated to an appropriate temperature and maintained for a period of time, and then immersed in a quenching medium for rapid cooling. Commonly used quenching media are brine, water, mineral oil, air, etc. 2) The purpose of quenching: to improve the mechanical properties of steel parts, such as hardness, wear resistance, elastic limit, fatigue strength, etc.; to improve the physical or chemical properties of some special steels, such as enhancing the ferromagnetism of magnetic steel and improving the resistance of stainless steel corrosion, etc. 3) The scope of application of quenching: widely used in various tools, molds, measuring tools and parts that require surface wear resistance (such as gears, rolls, carburized parts, etc.). The important parts in machinery, especially the steel parts used in automobiles, airplanes and rockets, are almost all quenched.   (4) Tempering   1) Definition of tempering: tempering is generally carried out immediately after quenching, and the quenched workpiece is reheated to an appropriate temperature below the lower critical temperature and is cooled in air, water, oil and other media after a period of heat preservation. . 2) The purpose of tempering: ① Eliminate the residual stress generated when the workpiece is quenched to prevent deformation and cracking; ② Adjust the hardness, strength, plasticity and toughness of the workpiece to meet the performance requirements; ③ Stabilize the structure and size to ensure accuracy; ④ Improve and improve processing performance. 3) Application range of tempering: tempering is divided into low-temperature tempering, medium-temperature tempering and high-temperature tempering, among which low-temperature tempering is mainly used in cutting tools, measuring tools, molds, rolling bearings, carburized and surface quenched parts, etc.; medium temperature tempering Tempering is mainly used in springs, forging dies, impact tools, etc.; high-temperature tempering is widely used in various important structural parts, such as connecting rods, bolts, gears and shaft parts.

2023

05/05

The difference between extruded aluminum profiles and die-cast aluminum products

Industrial Aluminum Profile In fact, the difference between them is very simple. From the appearance point of view, the extruded aluminum profile is long and has a uniform cross-section. Generally speaking, its cross-section is sawed from any length, and the shape is the same. And if you look closely, you can see some fine extrusion lines. For example, square tubes, round tubes, aluminum rows, and angle aluminum are the simplest extruded aluminum profiles. However, die-casting aluminum products do not have a fixed cross-section and shape. Die-casting aluminum products are cast, one by one, without sawing. General aluminum profile Extruded aluminum profiles are extruded through an extrusion machine by heating a round aluminum rod to its critical point. Die-casting aluminum is made of aluminum ingots and alloy materials, which are melted in a furnace and then molded into a die-casting machine. The shape of die-cast aluminum products can be designed like a toy, with different shapes and convenient connections in various directions. In addition, it has high hardness and strength and can be mixed with zinc to form a zinc-aluminum alloy. The cost of die-casting aluminum product molds is much higher than that of extruded aluminum profile molds, and it is not easy to repair the molds if the size design is different. Die-cast aluminum products To sum up, extruded aluminum profiles use machining methods without melting metal materials; aluminum alloy die-casting is a casting method that must first melt metal materials, pour the molten aluminum alloy into the mold to cool and form it, and then take it out of the mold.

2023

05/05

Principle of Aluminum Oxidation

Principle of Aluminum Oxidation Aluminum oxidation is an important chemical process that plays an important role in many fields. In this article, we'll take a deep dive into the principles of aluminum oxidation and detail every aspect of the process. First, let's understand the definition of aluminum oxidation. Aluminum oxidation refers to the process in which aluminum reacts chemically with oxygen to form alumina. Alumina is an important inorganic compound with many excellent physical and chemical properties. It has a high melting point, high hardness and excellent insulating properties, so it is widely used in many applications. The reaction equation for aluminum oxidation can be expressed as:4Al + 3O2 → 2Al2O3 This is a redox reaction in which aluminum atoms lose electrons to form Al3+ ions and oxygen molecules accept electrons to form O2- ions. These ions combine with each other to form alumina crystals. The process of aluminum oxidation can be carried out under different conditions. A common approach is to use high-temperature oxidation, but the reaction can also be catalyzed by chemical oxidants. In the high-temperature oxidation process, the aluminum material is heated to a certain temperature so that its surface reacts with oxygen to form alumina. This method is often used in the oxidation protection treatment of aluminum materials to enhance their surface hardness and corrosion resistance. In addition to high-temperature oxidation, there is another common aluminum oxidation method is anodic oxidation. Anodizing is a process in which an aluminum product is used as an anode and oxidized by electricity in an acidic electrolyte. During the anodizing process, a uniform aluminum oxide film is formed on the aluminum surface. This aluminum oxide film has good adhesion and abrasion resistance, which can provide extra protection and a decorative effect. The principle of aluminum oxidation involves many key factors. The first is temperature. The rate and product properties of the aluminum oxidation reaction are affected by temperature. A higher temperature is beneficial to the reaction, but too high a temperature may lead to the sintering and crystallization behavior of the product. Therefore, it is necessary to select appropriate temperature conditions in the process of controlling aluminum oxidation. Another important factor is the oxidizing agent. Oxygen is the most commonly used oxidizing agent, but other oxidizing agents can also be used such as sulfuric acid, nitric acid, etc. Continue below: , to promote the reaction of aluminum and oxygen. Selecting a suitable oxidant can adjust the reaction rate and the properties of the product, thereby realizing the control of the aluminum oxidation process. In addition, the pH value also has a certain influence on the aluminum oxidation process. In anodic oxidation, the pH value of the acidic electrolyte has an important influence on the formation and properties of the aluminum oxide film. Different pH values can lead to changes in the thickness, porosity, and surface morphology of the alumina film. Therefore, precise control of the pH value of the electrolyte is required in anodizing to obtain the desired properties of the alumina film. In addition, the current density is also an important parameter in anodizing. By adjusting the current density, the thickness and uniformity of the aluminum oxide film can be controlled. Higher current densities can speed up the oxidation rate but may result in a coarser alumina film. Conversely, lower current densities can produce thinner Al2O3 films. Therefore, the current density needs to be optimized during anodization to meet the needs of specific applications. In addition, there are some other factors that can affect the aluminum oxidation process, such as stirring speed, reaction time and purity of materials, etc. Selection and control of these factors are crucial to obtain high-quality alumina products. Aluminum oxidation has a wide range of applications in many fields. In industry, alumina is widely used in the preparation of ceramic materials, abrasives and catalysts. Its high hardness and wear resistance make it an excellent abrasive material for polishing and grinding applications. In addition, alumina can also be used as the electrolyte of electrolytic capacitors, which has good insulation performance and thermal stability. In the fields of construction and decoration, anodized aluminum products have good corrosion resistance and decorative effects. They are widely used in the fields of doors and windows, curtain walls and interior decoration. Aluminum oxide film can be colored and surface modified by dyeing, electrophoretic coating and other methods to meet different design requirements. In conclusion, aluminum oxidation is an important chemical process, which can be controlled by controlling factors such as temperature, oxidant, pH value and current density. Whether it is high-temperature oxidation or anodic oxidation, aluminum oxidation can produce alumina products with excellent properties. The principle of aluminum oxidation is based on the chemical reaction between aluminum and oxygen. During oxidation, aluminum atoms lose electrons to form positively charged aluminum ions (Al3+), while oxygen molecules accept electrons to form negatively charged oxygen ions (O2-). These ions are held together in ionic bonds to form the aluminum oxide (Al2O3) crystal structure. Aluminum oxide has many unique physical and chemical properties. First, it has a high melting point and high hardness, making it stable under high temperatures and high-pressure environments. This makes alumina an important refractory material, which is widely used in high-temperature furnaces, refractory ceramics, and coatings. Secondly, alumina has good insulating properties and chemical stability. It is an excellent insulating material and is often used in the preparation of insulating layers for electronic components and circuit boards. At the same time, alumina has good corrosion resistance to acids and alkalis, making it one of the choices of corrosion-resistant materials in the chemical industry. In addition, aluminum oxide has good optical properties. It has high transmittance to ultraviolet and visible light, making it an important part of optical glass and transparent ceramics. The transparency of alumina also makes it widely used in laser technology, optical fiber communication, and optoelectronic devices. In the medical field, aluminum oxide also plays an important role. Due to its biocompatibility and antimicrobial properties, alumina is used to make medical devices such as artificial joints and orthopedic implants. It has also been applied in areas such as dental materials, drug delivery systems, and tissue engineering, providing effective solutions for healthcare. In conclusion, aluminum oxidation is an important chemical process, and alumina products with excellent properties can be obtained by controlling various factors. Alumina plays an important role in many fields, including industrial manufacturing, architectural decoration, electronic components, optics and healthcare. Its high melting point, high hardness, good insulating properties, chemical stability and optical properties make it a versatile material. In industrial manufacturing, alumina is widely used in the preparation of ceramic products. Due to its high melting point and chemical stability, alumina is used as a raw material in the ceramic industry for the preparation of products such as ceramic tiles, ceramic ware and ceramic enamels. Alumina ceramics have good wear resistance, corrosion resistance and thermal stability, so they are widely used in abrasives, refractory materials and chemical equipment and other fields. In the field of architectural decoration, anodized aluminum products have excellent weather resistance and decorative effects. Anodizing can form a uniform aluminum oxide film on the surface of aluminum, providing an additional protective layer. This aluminum oxide film can be colored and surface modified by dyeing, electrophoretic coating and other methods to meet different design requirements. Therefore, anodized aluminum products are widely used in the fields of doors and windows, curtain walls, interior decoration and furniture. In terms of electronic components, alumina plays an important role in the manufacture of electronic devices. Due to its good insulating properties and chemical stability, aluminum oxide is used as an insulating and protective layer for electronic components. For example, aluminum oxide is used in the electrolyte of capacitors to provide a dielectric and isolation layer. In addition, aluminum oxide can also be used as an insulating layer in transistors and integrated circuits, helping to achieve the stability and reliability of electronic components. In the field of optical devices, alumina is widely used in the preparation of optical glass and transparent ceramics. Due to its high transmittance and optical stability, alumina can be used to make components such as optical windows, mirrors and lenses of transparent ceramics. In addition, alumina can also be used in optical films for lasers, optical fiber coatings for optical fiber communications, and optical components for optoelectronic devices, providing support for the development and application of optical technology. Alumina also has a wide range of applications in the healthcare sector. Its biocompatibility and antibacterial properties make it one of the ideal materials for medical devices. For example, alumina is used to prepare artificial joints and orthopedic implants, which have good biocompatibility and durability and can be used in fracture repair and joint replacement surgery. In addition, aluminum oxide is also used in dental materials for making dental implants and restorative materials. It has good corrosion resistance and biocompatibility and can combine well with oral tissues to provide solutions for tooth restoration and replacement. It should be noted that there are also some challenges and considerations in the aluminum oxidation process. For example, in the high-temperature oxidation process, the temperature needs to be well controlled to avoid sintering or crystallization of the product due to excessive temperature. During the anodizing process, the current density and the pH value of the electrolyte need to be precisely controlled to obtain the ideal properties of the alumina film. In addition, the purity and pre-treatment of materials also have an important impact on the quality and performance of alumina, so attention should be paid to the selection of materials and the treatment process. In summary, aluminum oxidation is an important chemical process, and alumina products with excellent properties can be obtained by controlling factors such as temperature, oxidant, pH value, and current density. Alumina has a wide range of applications in industrial manufacturing, architectural decoration, electronic components, optical devices and medical care. Its high melting point, high hardness, good insulating properties, chemical stability, and optical properties make it a versatile material that promotes technological development and application innovation in various fields.

2023

05/04

What is casting?

What is casting? Casting is an important process in the manufacturing industry and is widely used in the production of products using metals, alloys and other materials as raw materials. It is one of the main methods of manufacturing metal products, such as automobiles, aviation, ships, construction and other manufacturing industries are inseparable from casting technology. Casting is a process in which a metal or alloy is liquefied under certain conditions and poured into a mold, and after it hardens, a product of the desired shape and size can be obtained. Generally, the raw materials for casting are metal, casting profiles, cores and other auxiliary raw materials. Casting profiles are the basic tools needed to make castings, while cores are part of the middle of the build. Foundry technology dates back to the Neolithic age when materials such as clay, pottery and stone were used. Today, with the continuous development and progress of science and technology, casting technology is becoming more and more mature and perfect, and its application range has also risen to a higher level. The quality and performance level of castings is mainly determined by the nature of the material and the control in the manufacturing process. Pay attention to the composition, temperature and liquefaction rate of raw materials during casting, and control the temperature, pressure and other parameters in the casting process. Foundry technology is an indispensable segment in today's industrial manufacturing. In casting technology, there are many methods, including pressure casting, sand casting, air-pressure casting, low-pressure casting, and so on. Among them, various casting technologies have their own advantages, and different casting methods can be applied according to different product requirements and technological processes. In addition, casting technology is also widely used in many fields, such as bionics, medicine, aerospace, weaponry and other fields, achieving higher, faster and more precise manufacturing goals. In conclusion, foundry technology is an important part of modern industrial manufacturing and provides an important foundation for almost all manufacturing industries. The development and innovation of foundry technology can effectively improve industrial production efficiency and contribute to industrial development.

2023

05/04

What is CNC Turning?

What is CNC Turning? In the field of modern manufacturing, CNC (numerical control) machine tools are very important tool, which has been widely used in manufacturing, especially in the field of digitally controlled lathes, because CNC lathes have become the first choice for mass production of the same parts tool. Whether it is in auto parts, aerospace, military manufacturing, medical equipment, mold processing, etc., CNC lathes play a vital role. A CNC lathe is a machine tool specially used for the manufacture of turning parts. It is the application of computer numerical control (CNC) technology, which controls the lathe for processing through computer programs. Compared with traditional lathes, CNC lathes have a higher degree of automation, higher precision and faster processing speed. This is why CNC lathes are so popular in manufacturing. CNC lathes come in many different types and configurations, but the basic working principles are all the same. The motion axis of the CNC lathe can automatically move and rotate according to the programming requirements to control the processing of the workpiece. By controlling the position and speed of the tool, CNC lathes can perform a variety of different turning operations, such as outside diameter turning, inside diameter turning, threading, and other general turning operations. In order to achieve efficient processing, CNC lathes are usually equipped with various automation equipment, such as workpiece fixtures, automatic tool magazines and robot control systems. These devices can greatly reduce the need for manual operation and make processing more efficient. The advantage of CNC lathe is not only its automation and processing speed, it can also achieve higher processing accuracy. With higher repeat accuracy and lower error rate, CNC lathes can produce more parts in less time and meet customer requirements accurately, which makes CNC lathes vital in manufacturing. The development history of CNC lathes can be traced back to the 1950s when the first batch of CNC lathes was born in the United States. With the development of computer technology, CNC lathes are becoming more and more popular. Nowadays, CNC lathes are one of the standard equipment in the manufacturing industry and have been widely used in the manufacturing industry around the world. Overall, CNC lathes play a vital role in modern manufacturing. Its degree of automation and high efficiency make it the preferred tool for mass production of the same parts, and its high precision and low error rate also make it one of the indispensable equipment in the manufacturing industry.

2023

05/04

Top 5 Reasons to Choose CNC Machining Services for Your Manufacturing Needs

Top 5 Reasons to Choose CNC Machining Services for Your Manufacturing Needs CNC machining services have been gaining popularity due to their precision, speed, and cost-effectiveness. Here are the top 5 reasons why you should choose CNC machining services for your manufacturing needs.   Reason 1: Precision CNC machines can produce incredibly precise parts with tolerances as low as 0.001mm. This level of precision is not achievable by traditional machining methods. With CNC machining services, you can ensure that your parts will fit together perfectly and function as intended.   Reason 2: Speed CNC machines can produce parts much faster than traditional machining methods. This is because they operate automatically, without the need for manual intervention. Additionally, CNC machines can run continuously, 24/7, without any breaks or downtime, which means you can get your parts produced quickly and efficiently.   Reason 3: Cost-effectiveness CNC machining services are also cost-effective, especially for large production runs. Once a CNC program is created, it can be used repeatedly to produce identical parts. This eliminates the need for manual labor and reduces the risk of errors, which can save you time and money in the long run.   Reason 4: Versatility CNC machines can work with a wide variety of materials, including metals, plastics, and composites. They can also produce complex shapes and designs that would be difficult or impossible to achieve with traditional machining methods. This versatility makes CNC machining services ideal for a wide range of industries and applications.   Reason 5: Automation Finally, CNC machining services offer automation, which reduces the need for manual labor and increases productivity. With CNC machines, you can automate repetitive tasks and free up your staff to focus on more complex and creative work. This can improve efficiency, reduce costs, and increase your overall output. In conclusion, CNC machining services are the way to go if you want precision, speed, cost-effectiveness, versatility, and automation in your manufacturing processes. With these top 5 reasons, you can be confident that choosing CNC machining services will bring your products to a whole new level of quality and efficiency.  

2023

05/04

Top 5 Reasons to Choose CNC Machining Services

CNC machining services are becoming increasingly popular in the manufacturing industry due to their precision, efficiency, and versatility. Here are the top five reasons why you should consider choosing CNC machining services for your next project: 1. Precision: CNC machines are known for their accuracy and consistency, which results in high-quality parts and products. The computer-controlled cutting tools eliminate human error and ensure that every piece is made to exact specifications. 2. Efficiency: CNC machines can operate continuously for long periods of time, which means faster turnaround times and higher production volumes. This is especially important for large-scale manufacturing projects where time is of the essence. 3. Versatility: CNC machines can work with a wide variety of materials, including metals, plastics, and wood. They can also produce complex shapes and designs that would be difficult or impossible to achieve with traditional machining methods. 4. Cost-effective: While the initial investment in CNC equipment may be high, the long-term cost savings are significant. CNC machines require less labor and produce less waste, which translates into lower production costs. 5. Consistency: With CNC machines, you can expect consistent quality and performance from every part produced. This is especially important for industries such as aerospace and medical device manufacturing, where quality control is crucial. Overall, choosing CNC machining services can provide numerous benefits for your manufacturing project. From precision and efficiency to versatility and cost-effectiveness, CNC machines offer a range of advantages that traditional machining methods simply cannot match. In conclusion, CNC machining services offer a range of benefits that make them an ideal choice for businesses and individuals who require precision manufacturing. From high accuracy to cost-effectiveness, CNC machining provides a number of advantages over traditional manufacturing techniques. By choosing CNC machining services, you can ensure that your products are manufactured to the highest standard, while also benefiting from increased efficiency and reduced costs. So, whether you're looking to create prototypes, produce small batches, or manufacture large quantities, CNC machining services are a reliable and effective choice.

2023

05/04