logo
Shenzhen Perfect Precision Product Co., Ltd.
products
News
Home >

China Shenzhen Perfect Precision Product Co., Ltd. company news

CNC Machining development background

Numerical control technology originated from the needs of the aviation industry, in the late 1940s, an American helicopter company proposed. The initial idea of CNC machine tools, in 1952, the Massachusetts Institute of Technology developed a three-dimensional CNC milling machine. This type of CNC milling machine has been used for machining aircraft parts in the mid-1950s. In the 1960s, numerical control system and programming work is increasingly mature and perfect, numerical control machine tools have been used in various industrial sectors, but the aerospace industry is always the largest user of numerical control machine tools. Some large aviation factories are equipped with hundreds of CNC machine tools, mainly cutting machine tools. The parts processed by NUMERICAL control include integral panels, girders, skins, compartments, propellers, aero-engine casing, shafts, disks, blade mold cavities and special cavity surfaces of liquid rocket engine combustion chambers, etc. At the beginning of the development of CNC machine tools, CNC machine tools with continuous trajectory are mainly controlled by continuous trajectory. Continuous trajectory control, also known as contour control, requires the tool to move according to the specified trajectory relative to the parts. After the development of point control CNC machine tools. Point-position control refers to the movement of the tool from one point to another, so long as it reaches the target precisely in the end, regardless of the movement path.

2023

05/29

How to solve the AL6063 aluminum extrusion process hardness is too low?

The aluminum extrusion process is very popular in small batches or batch production. When we make some machinery parts in the aluminum extrusion process, we often encounter customer consultations like this. The finished aluminum parts often very easily break. Many customers are troubled by this problem. We have summarized our experience in processing aluminum alloy CNC machining for nearly 20 years to give some solutions and suggestions for this problem. How to control the hardness of the 6063 aluminum profile, and how to prevent the hardness of the 6063 aluminum extrusion from being low? Today we will introduce how to protect aluminum extrusion. First of all, the 6063 aluminum extrusion frame can not be too dense, there must be a gap between the material, especially the small material and thick material interval which are not ventilated, and the spacing between the pipe material and the small material and the plate material is larger. When the pipe material is placed below, it is advantageous for the aging cycle to supply air. Secondly, 6063 aluminum extrusion aging insulation, in strict accordance with the process requirements for aging, insulation time should be appropriate, beware of under-aging or over-aging, resulting in insufficient hardness. Once again, the 6063 aluminum extrusion should be installed separately from other alloys before the furnace is installed, so as to ensure effective aging. Due to the fact that the production is really the same as the furnace, the special alloy process is used for aging.   Finally, in the setting and control of the 6063 aluminum extrusion aging furnace temperature, usually, there is a certain error between the aging furnace temperature and the aging furnace surface temperature. When setting the table temperature, it should be set according to the actual temperature of the furnace, so the aluminum extrusion Pressure technicians should pay close attention to fluctuations in the aging furnace temperature. The 6063 aluminum extrusion produced by extrusion has low hardness before aging and cannot be used as a finished product. Therefore, in general, 6063 aluminum profiles must be aged to increase strength.

2023

05/29

How To Detect Hardware Processing Components?

If you have any ideas about CNC Machining Prototyping, welcome to contact us and discuss them. Usually, we frequently need to use the hardware processing components, we know how to find it? What I want to say now is about the review of hardware processing components. Generally, when using the hardness evaluation of metal stamping components, the majority of them utilize a Rockwell hardness tester. Little, complex-shaped stampings could possibly be utilized to test small planes that can not be analyzed on ordinary benchtop Rockwell hardness testers. The materials processed by stamping parts are primarily hot-rolled or cold-rolled metallic strip materials, such as carbon steel sheets, alloy steel sheets, spring steel sheets, galvanized sheets, tin-plated sheets, stainless steel sheets, copper and copper alloy sheet aluminum, and aluminum alloy sheets. Wait. The PHP collection of portable surface Rockwell hardness testers is ideal for testing the hardness of those stamped parts. Alloy stampings are the most frequently used parts in steel processing and gear building. Stamping processing is a processing system in which a metal strip is broken or formed by a mold. Its application range is very wide. The most important purpose of the hardness testing of alloy processing parts would be to ascertain whether the degree of annealing of these bought metal sheets is suitable for the subsequent stamping parts processing. Various types of stamping parts processing processes demand sheets of different hardness levels. After the material depth is higher than 13 mm, the Barcol hardness tester can be used. The pure aluminum plate or perhaps the exact low hardness aluminum alloy plate must be a Barcol hardness tester. In the stamping business, stamping is occasionally called sheet forming, but with a small difference. The term" sheet forming" refers to a forming method where plastic functioning is done using a sheet material, a thin-walled tubing, a thin profile or similar material, and is generally known as sheet forming. In instances like this, deformation in the management of this thick plate is generally not considered. We can offer you with CNC Metal Cutting Prototype based on your requirements. Come and contact us.

2023

05/29

What Metals are Non Ferrous? (A Complete Guide)

Non-ferrous metals are alloys or metals that do not contain any appreciable amounts of iron. All pure metals are non-ferrous elements, except for iron (Fe), which is also called ferrite from the Latin ‘Ferrum,’ meaning “iron.” Non-ferrous metals tend to be more expensive than ferrous metals but are used for their desirable properties, including lightweight (aluminium), high conductivity (copper), non-magnetic properties or resistance to corrosion (zinc). Some non-ferrous materials are used in the iron and steel industries, such as bauxite, which is used for flux in blast furnaces. Other non-ferrous metals, including chromite, pyrolusite and wolframite, are used to make ferrous alloys. However, many non-ferrous metals have low melting points, making them less suitable for applications at high temperatures. There are a large number of non-ferrous materials, covering every metal and alloy that does not contain iron. Non-ferrous metals include aluminium, copper, lead, nickel, tin, titanium and zinc, as well as copper alloys like brass and bronze. Other rare or precious non-ferrous metals include gold, silver and platinum, cobalt, mercury, tungsten, beryllium, bismuth, cerium, cadmium, niobium, indium, gallium, germanium, lithium, selenium, tantalum, tellurium, vanadium, and zirconium. Non-ferrous metals are usually obtained from minerals like carbonates, silicates and sulphides before being refined through electrolysis. The difference between ferrous and non-ferrous metals is that ferrous metals contain iron. Ferrous metals, such as cast irons or carbon steel, have a high carbon content, which generally makes them vulnerable to rust when exposed to moisture. However, this is not the case for wrought iron, which resists rust due to its purity, and stainless steel, which is protected from corrosion by the presence of chromium.

2023

05/25

What are Wind Turbine Inspection Robots? Why Use Them?

Wind turbine inspection robots are robotic devices that are used by onshore and offshore wind turbine operators for the inspection and repair of their assets, most notably on the wind turbine blades themselves. These robotics systems safely and cost-effectively check for blade damage using a variety of blade inspection techniques and technologies, including high-definition cameras for visual inspections and ultrasonic sensors to detect defects occurring below the surface. While these robots can be deployed with a range of technological capabilities, the cost and safety aspects are also significant drivers for the adoption of wind turbine inspection and repair robots by the wind power industry. Wind turbines are often located in remote regions and exposed to extreme environments, especially when located offshore. Downtimes and repairs caused by the failure of both onshore and offshore renewable energy assets are costly and the safety implications of a failure are also considerable.   Subjected to hail, rain, humidity, high winds, lightning strikes and millions of load cycles during their lifetime, wind turbine blades often need to be inspected on location. However, manual inspection of a wind turbine blade is dangerous for inspectors using rope or aerial lift access, requires suitable conditions, and is expensive for operators.   Inspecting a vertically positioned blade in situ has also posed challenges for the designers of inspection robots, leading to a range of designs from those that use a combination of suction and tank tracks to traverse the surface of a blade, to suction-cup-legged inspect and repair robots.

2023

05/25