Reduce invalid power consumption
1. Electricity for lighting: many employees do not have much awareness about this. They should form the habit of people walking with the lights off to avoid a small number of people consuming large areas of lighting.
2. Power consumption of air conditioning: for the management of office air conditioning, reduce the use time, and turn off the air conditioning when there is no one.
3. Power consumption of copier and water dispenser: the power supply can be turned off when the copier is used up. During interval measurement, if the interval is more than half an hour, the power supply should be turned off. It is not allowed to turn on the power supply for a long time without using it.
4. Power consumption of mold room and production machinery: in the workshop, when the power consumption of mold room and production machinery is not used, the film needs to be shut down immediately to avoid invalid operation of machinery.
5. Set up special operators: set up special responsible persons for air conditioning, testing equipment, mold room and production line to be responsible for the opening and closing of equipment.
Reduce material consumption
1. Centralized management of small materials: many employees often choose to ignore small materials. In fact, collecting them can complete other production, which needs attention.
2. Avoid material damage: conduct centralized training for staff operations to minimize material damage caused by errors in the processing process.
3. Avoid bad incoming materials: many times, there will be bad incoming materials, such as material loss caused by screening or rework in the workshop. In this regard, the purchasing department should pay attention to the quality of incoming materials and try to avoid bad incoming materials.
Reduce invalid hours
1. Reasonable and standardized workshop layout: the reasonable layout should be based on the principle of the shortest logistics, the shortest handling distance and the least handling times.
2. Reasonably regulate the location of materials: place materials in a reasonable location to make the action most economical and efficient in production and processing.
3. Reduce maintenance man hours: every enterprise hopes to reduce maintenance man hours, which requires workshops to strictly implement process discipline and reduce product defect rate.
4. Reduce line change time: when the workshop carries out work every day, it needs to make a daily plan and mark it clearly on the production Kanban.
Reduce labor cost
1. Formulate the accuracy rate of production plan: before production, the production department needs to formulate the accuracy rate of production plan, accurately plan the human demand of the workshop, and reasonably allocate human resources.
2. Provisions of daily production plan: the production department should ensure the balance of daily production plan according to the quota of working hours.
