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Common Mistakes to Avoid When Ordering CNC Aluminum Parts

2026-01-12
Latest company news about Common Mistakes to Avoid When Ordering CNC Aluminum Parts

CNC aluminum machining is essential for precision manufacturing across industries like robotics, aerospace, automotive, and medical devices. Aluminum is lightweight, versatile, and easy to machine—but errors during the ordering process can cause delays, wasted materials, and additional costs.

Here’s how to avoid the most common mistakes when sourcing CNC aluminum parts.

1. Ignoring Tolerance Specifications

One of the most frequent issues is failing to define tolerances clearly.

  • CNC machining can achieve extremely tight tolerances, sometimes as precise as ±0.01 mm.
  • Without clear specifications, parts may not fit assemblies properly, leading to rework or failure.

Tip: Always highlight critical dimensions and tolerances in your technical drawings.

2. Overlooking Material Selection

Aluminum comes in various grades, each with unique mechanical properties:

  • 6061: General-purpose, good corrosion resistance
  • 7075: High-strength applications
  • 5052: Excellent corrosion resistance for marine environments

Selecting the wrong alloy can compromise strength, machinability, or durability.

Tip: Discuss your functional requirements with your supplier to choose the most suitable alloy.

3. Underestimating Surface Finish Requirements

Surface finish affects both functionality and aesthetics. Common finishes include:

  • Anodizing for durability and corrosion resistance
  • Black oxidation for protective coating
  • Polishing for smooth, visually appealing surfaces

Failing to specify finishes can result in rough surfaces or additional post-production work.

4. Incomplete or Ambiguous Drawings

Vague or incomplete drawings are a major source of errors.

  • Clearly mark all dimensions, hole locations, threads, and features
  • Providing 3D CAD models alongside 2D drawings reduces misunderstandings

Tip: A complete, detailed drawing is your best insurance for precise manufacturing.

5. Ignoring Quantity and Lead Time

Small batch orders are possible, but misjudging:

  • Minimum Order Quantities (MOQ)
  • Expected lead times

…can disrupt your project timeline.

Tip: Confirm MOQs and production schedules with your supplier before placing the order.

6. Choosing Price Over Quality

Cost is important, but lowest price doesn’t always mean best results:

  • Low-cost suppliers may compromise on precision, surface finish, or QC
  • Experienced CNC manufacturers ensure reliable, high-quality parts

Tip: Prioritize proven experience and quality assurance over price alone.

Conclusion

Avoiding these mistakes ensures your CNC aluminum parts:

  • Meet design and functional requirements
  • Maintain structural integrity
  • Arrive on time and ready for assembly

Clear communication, precise specifications, and careful supplier selection are keys to success in CNC machining.