With the concept of industry 4.0 put forward, more and more machining enterprises use CNC machine tools for processing and manufacturing. Many enterprises also use semi-automatic or full-automatic machines to replace manual processing and production, which not only promotes the development of the machining industry, but also saves human and material resources. However, for small and medium-sized mechanical processing plants, due to the lack of financial strength, most of their hardware products are processed or produced by non-standard machinery.
However, with the development of science and technology, many small and medium-sized enterprises also realize the importance of automatic processing of non-standard machinery for production. This paper will specifically analyze the advantages of using automatic mode of production of non-standard machinery processing equipment.
1. Reduce labor costs
With the improvement of talent quality in China, the cost of human resources has also increased, and the human cost problem previously ignored by many enterprises has gradually become one of the important costs of enterprises. Using automatic mode or semi-automatic mode to produce non-standard hardware products can reduce the annual employment and recruitment of enterprises, so as to focus on cultivating high-end technical talents, improve the professional quality of employees, and directly reduce the annual and monthly human and material expenditure of the company.
2. Improve production efficiency
The automatic mode or semi-automatic mode can ensure the accuracy and quality in production, and it is much more efficient than traditional manpower, and there will be no problems such as leave, absenteeism or labor, physical exhaustion and so on.
3. Reduce the probability of industrial accidents
In the process of machining, it is easy for operators to cause health hazards due to improper operation. Using automatic mode or semi-automatic mode for production, setting up procedures for automatic operation of machinery, and implementing man-machine dialogue through interphone and display screen can greatly reduce the accident rate of industrial injury and ensure the efficiency of machining.
4. Improve product quality and stability, and the maintenance rate of equipment is low
The quality of products is the foundation of an enterprise. Using automatic mode or semi-automatic mode of production can ensure the accuracy and quality of products. Automatic equipment production can be debugged, monitored and operated simply. Moreover, automatic or semi-automatic equipment has self-test procedures, which can also monitor the occurrence of accidents in real time, helping operators to repair in time.
5. Environmental protection, energy saving and long service life of equipment
The automation equipment is driven by servo motor and operates in gap, so it can save oil and electricity to a certain extent, and has the advantages of environmental protection and low noise.