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A few common knowledge points that part processing operators must know

November 14, 2022

This point is certainly very important, because if the operator has an operation error, then it will certainly affect the quality of the product, so some details above the problem is very important, then we will understand the following parts processing operators must know a few common knowledge points what?

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1, to ensure stable and reliable cutting performance of tools


Tool cutting performance and life to be stable and reliable, with CNC machine tools for processing, the tool to implement a regular mandatory tool change or by the control system for tool life management, the same batch of CNC cutting tool cutting performance and tool shall not have a large difference, to avoid frequent downtime to replace the knife or cause a large number of scrap processing workpiece.


2, to ensure a long tool life


Tool should have a high life, should be selected cutting performance, high wear resistance of coated tools and a reasonable choice of cutting amount.


3、Avoid tool loss


Ensure reliable chip breaking, chip rolling and chip removal, disorderly chip system will bring great harm to the automated production, causing tool chipping, resulting in various factors of different degrees of wear and tear.


4、Ensure the tool state changeover


Ensure that the tool can be quickly transposed, blade replacement and automatic tool change and other operations.


5、Scientific and reasonable adjustment of the tool state


Can quickly and accurately adjust the tool to the processing size of the part, the original positioning point of the tool, etc.

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6, according to the characteristics of CNC selection of tools


Must start from the CNC machining characteristics, custom CNC tool standardization, serialization and universal structure system, so that you can quickly buy the right tool.


7, the establishment of database and management system


Should establish a complete database and management system, CNC tool types, more complex management, both automatic identification of all tools, memory of its specifications size, deposited in the location, has been cutting time and remaining life, followed by the replacement of tools, delivery, tool size pre-tuning and other management.


8、Prepare a perfect tool information system


Have a perfect tool assembly, familiar with the machine tool pre-conditioning, code marking and identification system.


9, always monitor the status of the tool


Set up an online monitoring system for tool wear and breakage...